question

nickdb avatar image
nickdb asked

Multiplus not bulk charging

Hi. I have a new install MP2 3kVA with victron gel batteries (4 x 220AH in series).

I did an initial discharge test down to what the system believed was 70% or 48.9V.

When I cut back power, the charger went straight into float, not bulk.

It has slowly charged back to 85% and is now in storage mode.

Any ideas why it would not have bulk charged?

Should I just run another (longer) discharge cycle and see if it corrects itself?

Multiplus-IIbattery charging
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4 Answers
Mark avatar image
Mark answered ·

It can be a pain/issue for off grid setups, but there is a minimum voltage that the battery must fall below, in order to trigger a new charge cycle, after an initial charge cycle has been completed.

This is the case even when the AC input has been disconnected and reinstated days later - such as when charging with a generator.

For a 48V system the battery must fall below Float voltage - 5.2V (for lead acid batteries).

There is a work around, which is to switch the Multiplus OFF and then back ON. Then it will go into bulk charge phase immediately, regardless of the battery voltage.


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barney9304 avatar image barney9304 commented ·

What is the minimum charge value for 12v lead acid batteries and can it be altered in settings?

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Mark avatar image Mark ♦♦ barney9304 commented ·

The 12v system re-Bulk voltage is in the screen image attached above: Float voltage - 1.3V (with a maximum of 12.9V).

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barney9304 avatar image barney9304 Mark ♦♦ commented ·

Mark, can this be adjusted in settings? It seems lots of adjustments for off grid living!

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Mark avatar image Mark ♦♦ barney9304 commented ·

Unfortunately it's hardcoded and the behaviour can't be disabled or adjusted - unless Victron update the logic in the firmware.

PS. If you have a lithium battery selected, for a 12V system the Rebulk voltage is float -0.2V (13.5V max). But you shouldn't use this as a work around for lead acid batteries as temperature compensation is disabled and the absorption time is fixed.

Improving this is something that I would like as well, since every time I want to recharge/top up the batteries in my off grid system with a charge from the generator, unless I do a semi-deep discharge I need to turn the Multiplus off then back on to reset the logic.

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barney9304 avatar image barney9304 Mark ♦♦ commented ·

Mark, just discharged 336 amps out of the batteries and started the genny, it went to bulk for a min or so and then into absorbtion. All well and good, but as bulk is the more efficient charge protocol, am I damaging the batteries or just extending the charging time by not having a meaningful bulk?

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Mark avatar image Mark ♦♦ barney9304 commented ·

There are a number of contributing factors that effect the bulk time, mainly;

- Battery capacity (which degrades over time)

- Level of discharge

- Charge current

The duration of the bulk phase is not particularly important, but if it is extremely short after a deep discharge, it could be a sign that something is wrong (bad batteries or excessive charge current).

For most lead acid type batteries, you should aim to charge with a charge current between 10 to 30% of the the battery capacity in Ah; so for a 1000Ah battery bank, a charge current of 100A to 300A would normally be appropriate.

Now if the same 1000Ah battery bank is discharged to the same level and then charged at say 50A, 100A or 300A, the bulk phase duration and also the state of charge when bulk is completed will be very different.

At a lower charge current the bulk phase will take much longer to increase the battery voltage up to the absorption voltage and the state of charge when bulk phase is completed will also be higher, so as a result the 'required' absorption time will actually be shorter (but the total charge time will be much longer).

The important points are to:

a) Recharge at a suitable charge current for the battery bank

b) Ensure that the absorption phase continues until the charge current required to maintain the absorption voltage has dropped to ~1 to 2% of the battery capacity in Ah; so 10A to 20A for a 1000Ah battery bank.

The adaptive absorption time logic in the Victron MultiPlus/Quattro units references the bulk phase duration and sets the absorption stage duration as 20x bulk phase duration.

Normally this works out quite well, but you really need to check what the charge current into the battery is just before absorption phase finishes (just before it moves in to float phase).

If the charge current at that time is more than ~2% of battery capacity, then it might be a good idea to try a slightly lower charge current, in order to ensure that the battery bank fully recharges to 100% SOC. A lower charge current will increase the bulk phase duration and as a result also increase the absorption phase duration.

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barney9304 avatar image barney9304 Mark ♦♦ commented ·

My absorbtion phase is 4 hours at 14.4v as per battery manufacturer states. I have a 12/3000/120 and it puts in around 110 amps when it charges in bulk or ab. I dont let the batteries go below 12.3 so the genny is on for around 12 hours every 4 to 5 days. It seems to be charging fully in that time as when I come to turn it off it's only putting in a couple of amps at 13.6v? Does this sound correct to you or should I force another absorbtion cycle mid way through float?


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Mark avatar image Mark ♦♦ barney9304 commented ·

The optimal length of the absorption phase is dependent on the same 3 factors I stated above - the battery capacity, the level of discharge and the charge current in bulk phase.

There is no single absorption phase length that will optimally suit different discharge levels - the deeper the discharge the longer the bulk and absorption phase required to recharge the battery back to 100% SOC.

If you have lead acid batteries, your normally best off using the 'adaptive absorption' duration setting in the Multiplus, which looks at the length of the bulk phase duration and sets the absorption phase as 20x bulk phase duration.

But the only way to know if the absorption phase length is appropriate is to look at the charge current at the end of the absorption phase, just before the charger switches to float and compare it as a % to your battery bank capacity.

You also haven't stated your battery bank capacity yet, so its hard to make any specific comments.

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miya avatar image miya Mark ♦♦ commented ·

Hi Mark

Reading the thread above - I think a recent issue with my system could be explained by the above....

I have an EasyPlus 12/70/1600 with BMV712 - both connected to Venus GX. In the settings on the EasyPlus I have turned off the battery monitor (as I have the BMV712) and in the settings on the Venus GX I have set the battery monitor to be the BMV712.

Couple of days ago - went for a sail for a few hours. Batteries were fully charges before I left (2x 160Ah AGM). Got back to the pontoon - and the BMV said Ah used was 30Ah and the battery voltage was 12.82v.

The engine was run for about 10 minutes - go get me on to the pontoon - and the alternator had the battery V showing as 13.8v while the engine was on. When I got back to the pontoon - engine went off - cleaned boat for an hour or so - battery voltage settled at 12.82v (as per previous para.).

Then, plugged the shore power in, expected the EasyPlus to go straight to Bulk - but no - it went straight to Float.

Similar issue ? Should I have just forced it to bulk by switching it off and on ?

Thanks

Tim

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Mark avatar image Mark ♦♦ miya commented ·

Assuming that the float charge voltage in your Inverter/Charger is set to ~13.8V, then the re-bulk voltage would be 13.8-1.3=12.5V.

So if your battery voltage was ~12.8V at the time you plugged into mains power, then yes I expect that the Inverter/Charger would have gone straight into Float phase (same behavior as you saw).

In this case turning the Inverter/Charger off and then back on is your only option if you want to start a new charge cycle; unless you keep discharging the batteries until the voltage drops below the re-bulk voltage of ~12.5V.

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barney9304 avatar image barney9304 Mark ♦♦ commented ·

Capacity of the batteries is 754 amps, I have it on fixed time absorbtion as that is what the battery manufacturer stated?

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heinvdb avatar image heinvdb commented ·

Does anyone know what the "certain lenght of time" is before going back to bulk? My MultilusII also stays in float until I reset the divice.

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barrieaustin avatar image barrieaustin commented ·

Although the above is, in my experience, accurate there is a wrinkle that caught me off guard. It could fool anyone: the impact of a solar panel.

I have a Multiplus supporting a 300 AH 12-volt lithium system on a Cal 34 sailboat. After sailing for a week, I docked and hooked up shore power. Shore power takes over for the fridge, cabin lights, hot water -- in fact everything but AIS and the freezer. After motoring to the harbor and dock, batteries were 100% charged with the alternator. Multiplus went into "float" as expected.

Overnight the voltage drops slightly as the battery powers the freezer and AIS ... but not below 13.5 volts. In the daytime the solar panel gives a voltage of above 13.5 volts -- yet draws from -2.3 to -6 amps depending on the appliance draw and amount of light. The result was a house battery with less than 50% capacity remaining -- but a Multiplus still in "float". As mentioned, the workaround is to turn the Multiplus to "off" then either to "charge only" or to "on".

That assumes you are still at dock -- otherwise you have to start the engine to charge the battery.

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Vangelis Beligiannis avatar image
Vangelis Beligiannis answered ·

Hello! I have the same problem with a Multiplus 24/5000. I have attached the diagram of the voltage. You can see that the first day, the systems enters bulk-absorption-float. The second day it is only on float! My batteries are OPZs and I noticed that the second day the voltage during the night did not fall under 24,2 V . So if you formula is correct, my float voltage is 26,8V, If we take of 1,3 V for a 12V system than for my 24 V system the rebulk volatge is 26,8-1,3*2= 24,2 V.

So it is normal to not trigger a new charging cycle?


2020-07-25-5.png (34.0 KiB)
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dgnevans avatar image
dgnevans answered ·

The other work at wound is to turn off storage mode under charge I believe. Then it will go through the normal cycles when charging.

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Vangelis Beligiannis avatar image Vangelis Beligiannis commented ·

Thank you for your reply. Storage mode is not selected in the VEconfig.

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nickdb avatar image nickdb ♦♦ commented ·

I just raised the float voltage to 55.2V and after some use the system then went into a bulk charge. Subsequently reduced it again.

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tpbradysr avatar image
tpbradysr answered ·

I would label this a defect in the logic in the Multiplus. My float is 13.4V so using Victron's logic, I would not go to bulk charging until the battery voltage goes to 12.1V which is significantly discharged or under a heavy load. My typical voltage with a 20A or less load is 12.7V at 80% SOC. Having to reset the Multiplus to get to bulk charging when the battery bank is at 75% SOC doesn't make much sense. There needs to be a way to disable this arbitrary voltage setting so the charger will go to bulk mode. I have tried using the fixed charge curve and the unit does exactly the same thing. I can set a lot of values in the Multiplus, but can't specify when to start bulk charging.

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rslifkin avatar image rslifkin commented ·

I agree. Between this and the inability to end absorption based on tail current, the multiplus charge algorithm is significantly flawed. It's disappointing, considering the charge algorithm (and associated adjustments) on the SmartSolar MPPTs is quite good.

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tpbradysr avatar image tpbradysr rslifkin commented ·

If I had known this I would have bought a Magnum.

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