question

jan-martin-vagen avatar image
jan-martin-vagen asked

Smart Shunt discharge vs charge mismatch


How is this possible, the mismatch between discharged and charged energy? I (at least) think everything is connected correctly, and the shunt has been calibrated at zero charge.

Any tips? :) Thanks in advance!


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SmartShunt
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6 Answers
seb71 avatar image
seb71 answered ·

Looks like it's a new system (or newly installed SmartShunt).

Presumably the battery was charged (with about 1.9kWh) when you first installed the SmartShunt.

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jan-martin-vagen avatar image jan-martin-vagen commented ·
Nah. It's been like this for a while, even after several calibrations. Always claiming the discharged energy is about twice as much as the charged energy...
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seb71 avatar image seb71 jan-martin-vagen commented ·

Did you start with a completely empty battery?

The initial energy stored in the battery has nothing to do with the calibrations. You can make 1000 calibrations, that will not change.

And it's not there "for a while", it's from the beginning.

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kai-fuchs avatar image
kai-fuchs answered ·

I’ve the same behavior, I thought it’s connected to charge efficiency, in addition with floating etc…. You always put in more than you get out of a battery, this effect is stronger with led acid and agm batteries. But still exists with lithium.

Twice the charge energy might be a bit on the high side but as I said before, I get the same. But I didn’t question it further. Are you sure you have the shunt setup right?

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jan-martin-vagen avatar image jan-martin-vagen commented ·
It´s the discharge that is around twice as high as the charge value on mine, so maybe it's not "recording" the charge correctly? I don't get it. I am quite sure it is set up correctly.
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JohnC avatar image
JohnC answered ·

Hi @Jan Martin Vagen @Kai Fuchs

Those kWh figures are as-measured, uncorrected. The only energy that may miss being reported is that below the Current Threshold setting.

Of course it's always possible the shunt is faulty, but it's far more likely that there's current bypassing the shunt somewhere. Might be just a little earth wire (emergency only use) bypassing the shunt, but that's where I'd be looking.


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pwfarnell avatar image pwfarnell commented ·

@Jan Martin Vagen

Is this a boat or vehicle and is there a hull or chassis connection to the battery negative because if there is then this needs moving to the system side of the shunt. This is often a source of errors on boats or vehicles.


It is worth repeating that you must only have on e cable connected to the battery negative and that goes to the shunt battery terminal. Every other negative cable goes to the system side of the shunt.

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jan-martin-vagen avatar image jan-martin-vagen commented ·
Then it's gotta be a charing source that is not being monitored... Which is unlikely I think. But I will check it out some more.
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kai-fuchs avatar image
kai-fuchs answered ·

I my case it’s a car, and everything goes through the shunt. And I still have a deviation.

img-5646.png

  • In my case it’s less.
  • I strongly believe it has to do with charge and discharge efficiency’s of the battery

img-5646.png (395.0 KiB)
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JohnC avatar image JohnC ♦ commented ·

@Kai Fuchs

What you're seeing is the battery round-trip efficiency. This is mine over several years (~4?). Back to when Smartshunts first came out..

1692455163853.png

It equates to 79%, not great, but that's fla batts. Not very efficient if you don't draw them down much. Mine typically down to ~80% SOC overnight, and never to the 65% needed to register a cycle. There might also be a lot of mini-cycles involved with passing cloud. (The Ah are at ~48V)

Yours probably drawn down even less, so even less efficient. That may frighten you to the point of disbelief, but it's normal. Blame your batteries..

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kai-fuchs avatar image kai-fuchs JohnC ♦ commented ·
That's what I was expecting, thank you for the clarification.
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kevgermany avatar image
kevgermany answered ·

Mine's been running for a year or two since the last reset. Charge is about 20% higher than discharge. (215.5 cf 257.6).

I think there are a couple of factors...

Charge efficiency as already mentioned.

Current during float which will show up in the monitor as charge, but effectively is thrown away because the batteries are already fully charged.

It would be worth fully charging, then doing a reset of the monitor to see if the difference is still there. But as pointed out previously, it appears there's a drain bypassing the shunt. Do you have a ground on the battery for instance?

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jan-martin-vagen avatar image jan-martin-vagen commented ·
Since I have a bigger discharge, it must be a charge source that is not going through the shunt. Which I don't think is the case, but I will have another look. Thanks everyone! :)
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hvalentim avatar image
hvalentim answered ·

You did not tell us about your battery chemistry or capacity, I am assuming flooded lead acid.

Flooded lead acid batteries are notorious for being less efficient at higher SOCs. Check this out:

J. W. Stevens and G. P. Corey, "A study of lead-acid battery efficiency near top-of-charge and the impact on PV system design," Conference Record of the Twenty Fifth IEEE Photovoltaic Specialists Conference - 1996, Washington, DC, USA, 1996, pp. 1485-1488, doi: 10.1109/PVSC.1996.564417. 
Get it here: https://www.academia.edu/31588992/A_Study_of_Lead-Acid_Battery_Efficiency_Near_Top-of-Charge_and_the_Impact_on_PV_System_Design
"Preliminary results agree we with established general understanding that the charge efficiency of flooded lead-antimony batteries declines with increasing state-of-charge, and that charge efficiency is a non-linear function of battery state-of-charge.These tests indicate that from zero SOC to 84% SOC the average overall battery charging efficiency is 91%, and that the incremental battery charging efficiency from 79% to 84% is only 55%."

Bear in mind they tested a particular model of a Rolls 12v battery as the conclusions are a bit draconian.

Myself I am running a 24v (12 x 2v) OPZS bank (the batteries being fairly new).

Looking into my data (SmartShunt) I have:

1692526043149.png

Overall, that's a ~75% charge/discharge efficiency (SOC hardly ever gets under 95%).

Your ratio (pic. on post 1 above, where 3.7Kwh out and 1.7Kwh in are recorded) does not seem right (also, values are too low; they may be daily and not representative). The point is: over time you ought to have more energy charged than discharged.

Just make sure you are not undercharging the batteries. As far as flooded lead batteries are concerned, I am afraid a SmartShunt won't ever fully replace regular readings from an old fashioned hydrometer.


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seb71 avatar image seb71 commented ·
In this case it's not because of efficiency.


Take a look at the numbers and what they say: he discharged more than he charged.


He claims that wiring is correct.


I gave an explanation.

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