question

Tim Chapman avatar image
Tim Chapman asked

Cyrix Li Charge disconnects every 60 minutes

This will be the third time I have presented this issue on this forum. Having spent over NZ$10,000 on Victron equipment for a Lithium installation on a boat and engaging with is forum and the local Victron dealer I still have a Cyrix Li Charge that doesn’t work properly. The relay opens for a few seconds exactly every 60 minutes 24 hours a day. The dealer has replaced the Li Charge and the new one exhibits the exact same behaviour.

The installation is pretty much exactly as Victron documentation with the Li Charge being controlled by a VE Bus BMS charge disconnect terminal.

Either the Cyrix Li Charge is not suitable as charge disconnect relay or there is some problem with my installation. In either case I cannot get the local dealer or anyone through this forum to engage with the problem.

I am attaching a schematic of my installation.

516c76de-551e-4584-9bbf-73f87f7623e2.jpeg

Cyrix Battery Combiner
2 |3000

Up to 8 attachments (including images) can be used with a maximum of 190.8 MiB each and 286.6 MiB total.

6 Answers
justmurph avatar image
justmurph answered ·

Hi Tim.

I have also posted this question in the past (with zero answers) and was about to post it again.

I have exactly the same problem with mine, which also follows a pretty much "by the book" installation with all victron gear. Have you ever done any data logging on the control input from the BMS to confirm that it isn't the BMS dropping the signal? I have a data logging multimeter here, so might have a go with that.

I haven't payed too much attention to the issue, seeing as in my case it's more of an annoyance than a major problem. I might eventually switch to a battery protect as an alternative.

Regards,

Justin

1 comment
2 |3000

Up to 8 attachments (including images) can be used with a maximum of 190.8 MiB each and 286.6 MiB total.

justmurph avatar image justmurph commented ·
I can confirm that it definitely not the BMS input causing the issue.
0 Likes 0 ·
justmurph avatar image
justmurph answered ·

Another piece of info that may help, that 60 minute interval starts at the time that the LiCharge turns on. E.g. my solar started producing power at 6:22 this morning, the LiCharge has dropped out at 7:22 and 8:22.

2 |3000

Up to 8 attachments (including images) can be used with a maximum of 190.8 MiB each and 286.6 MiB total.

philip53 avatar image
philip53 answered ·

Mine too! Just completed the build for my Sprinter van, using all Victron components/batteries. I also used the LiCharge Cyrix. The double click relay trips out for a few seconds exactly every hour, whether or not the inverter is on or off, night or day. Everything operates perfetly with no problems, and I have monitored both the Touch 50 display and the BMV 712 monitor chassis/starter battery during this every hour event, and neither of the displays show any indication of any voltage/amp spike/drop when it occurs. I have only just begun to track this down, and tomorrow I'll will confirm it is the Cyrix.

2 |3000

Up to 8 attachments (including images) can be used with a maximum of 190.8 MiB each and 286.6 MiB total.

philip53 avatar image
philip53 answered ·

I think I may have this situation figured out. Victron makes 3 different Cyrix battery protect devices. Tim (above) has the same Cyrix I have, which is the Cyrix Li Charge. Here is a quote from the Victron Cyrix datasheet:

'Cyrix-Li-Charge The Cyrix-Li-Charge will connect a battery charger with 3 seconds delay: - if the charge disconnect output of the VE.Bus BMS is high, and - if it senses 13,0 V (resp. 26,0 V or 52,0 V) or more on its battery charger connection terminal, and - if it senses 2 V or more on its battery terminal (the Cyrix will remain open if not connect to the battery). The Cyrix-Li-Charge will disengage immediately whenever its control input becomes free floating, signalling cell over voltage or cell over temperature. In general, a cell over voltage alarm will reset shortly after charging has been stopped. The Cyrix will then reconnect the charger after a delay 3 seconds When the Cyrix-Li-Charge is engaged (charger connected to battery) it will disengage after 1 hour to check if the charger is still enabled.. If, after the Cyrix has disengaged, the output of the battery charger immediately increases to 13,0 V or more, the Cyrix will reengage, with a 3 seconds delay.'

The Cyrix Li Charge datasheet schematic shows it connected to a standalone charger. I wonder if the trickle charger I have on the starter battery would cause the starter battery to read >13.0 volts, causing the Cyrix to re-engage every hour. It makes sense, and I will do some further diagnosis on the van. I believe the Cyrix model that is needed to eliminate the one hour relay disengagement would be the Cyrix Li Ct.


2 |3000

Up to 8 attachments (including images) can be used with a maximum of 190.8 MiB each and 286.6 MiB total.

philip53 avatar image
philip53 answered ·

After some testing, I found even if I remove the trickle charger on the starter battery, it will still do it's every hour double click. In my searching, a came across a Victron schematic showing a Smart Battery Protect in place of a Cyrix device. And this, in response to my question posed to Peter Kennedy of PKYS, of the double clicking Cyrix-Li-Charge:

The Cyrix-Li-Charge is somewhat outdated and we always recommend the BatteryProtect instead. Note that the BatteryProtect is a one way device so if you are using it with a charge source the IN is the source and the OUT is the battery.
Peter Kennedy
PKYS INC


So, it appears if you don't want to put up with the annoying Cyrix-Li-Charge, you'll need to replace it with a different device.


1 comment
2 |3000

Up to 8 attachments (including images) can be used with a maximum of 190.8 MiB each and 286.6 MiB total.

justmurph avatar image justmurph commented ·
Just as a bit of heads up for those persisting with their Cyrix-Li- Charge'. Mine just died after 2 years of operation on my solar circuit. I've now replaced it with a battery protect and I'm enjoying the silence. :) Something to consider though for anyone that's going to be remote in a boat/van and not have easy access to replacements.
0 Likes 0 ·
kevgermany avatar image
kevgermany answered ·

Old post, but for anyone thinking of this.


There's another problem with the schematic above. The batteries are wired in series for 24V. They charge in series at 24V. So far OK.

There are two separate 12V busbars one for each battery. So unless by chance there's always an exactly equal load on each of the 12V busbars, the batteries will become badly out of balance very quickly. Net result is one battery is going to become fully discharged. And disconnect, killing one 12V leg and the 24V leg. A battery balancer probably won't help either.

I don't see how the cyrix can do anything here.

Net result is... If you want 12V from a 24V system, use a 24:12 DC:DC converter. And fit a balancer. But never take a load from only one of the batteries.





2 |3000

Up to 8 attachments (including images) can be used with a maximum of 190.8 MiB each and 286.6 MiB total.