Generator with an IT earthing system connected to a MultiPlus 2 in off-grid mode?

Hi everyone!

I run a small off-grid PV system (2.25 kWp), capable of black start

1x MultiPlus 2 3000

1x Cerbo GX

1x MPPT 150 / 35

1x 7.2 kWh battery storage system

For absolute emergencies (in winter), I’d like to connect an emergency generator to the AC-In of the MP2—not continuously, though.

The MultiPlus requires a TN system at the AC-In (with a grounded neutral conductor).

However, the diesel generator supplies an IT system (with insulation monitoring). So I can’t connect it directly to the AC-In of the MP2.

My plan is to connect the emergency generator to the system via an interposed Victron 2000 W 115/230 V isolation transformer (see diagram).

The configuration of the MP2’s internal grounding relay is not to be changed; it will remain at the default setting.

For simplicity, I haven’t shown the PV components and battery storage for the off-grid system in the diagram—only the connection to the MultiPlus.

I’d like to ask you to take a look at my planned setup and assess whether it will work, and let me know if there are any flaws in my reasoning.

Have you tested it with the generator yet?
Normally, the MultiPlus should also accept an IT system at the input.

If you have an RCD installed after the MP and your earthing relay is working, that will work.

You should route the generator supply cable so that it is protected against earth faults and short circuits (double insulation, cable in steel conduit, and suitable labels in junction or connection boxes noting that it is a generator system). That way, anyone qualified to work on the system will be aware of this special feature.

It also works with a TT system.

Hello Matthias,

Wow — I wasn’t expecting such a quick response to my question about this topic — I’m impressed!!

No, I haven’t tried it yet! However, before committing to an experiment costing around €450, I wanted to check with the community here first. But now I’ll give this experiment some more serious consideration.

Thanks again for the quick reply.

Best regards

Hello Karl-Heinz,

Thanks very much to you too for the quick response to my topic about the IT generator on the MP2 — and on a Sunday morning, no less!

Yes, I’ve connected a small emergency sub-distribution board with an RCD (30 mA) and two circuit breakers to AC-Out1.

I’ll make sure to use armoured conduit for the double insulation you mentioned.

I’ll have to take another look at the function of the earthing relay and test it!

Best regards, and have a lovely Sunday — now I need to get back to building!

Citrati

I’m no expert on IT systems, but with an earthing relay and an RCD on the ACout, the generator’s insulation monitoring will trigger an alarm.

When the MP switches to “mains”, it opens the earthing relay first. The control timings may need to be changed.

In one of my use cases, a generator (3P~) with insulation monitoring is connected via a 3P RCD at the input of the setup to the MPII, whose two outputs are each protected by a 30 mA RCD. That works without any problems too.

The TT solution works as well.

Hello dennibu,

Thanks for pointing that out! I had understood the function of the grounding relay to be that, if the AC-In fails, it connects AC-Out1 to earth, and when voltage is present at AC-In, it takes the PE from the generator — in this case, that would be the generator casing earth / earth rod. In the generator’s Euro plug, the PE is connected to the casing, but not to the star point. Please let me know if I’m wrong about this or if there’s anything else I haven’t quite thought through!

Yes, that depends on the generator manufacturer. The TT also has “two PEs”: the primary-side PE (e.g. the transformer core or casing), with the secondary-side PE arranged the other way round. This is all designed so that an insulation fault doesn’t have serious consequences.

In a generator, the frame may be wired separately from the generator star point.

I’ve got an ex-military generator here: 1x 3Ph (380V, 12A), 3x 2Ph, each (230V, 32/16/10A)

So it’s a real jack of all trades. I intend to use the 2Ph 230V 16A connection with a Europlug, and in that case I’d have no problem adding two extra RCDs at the input for protection.

What do you mean by Europlug?

P.S. My use case is an ex-military 5-tonne truck with a container body, to which supply cables are connected. The condition of the upstream fuses is sometimes unknown. So the 3P input RCD is intended to provide basic protection, while the MP with its two outputs protects the container’s electrical installation. Various other features (load management, automatic generator start) are unused.

Hello Karl-Heinz,

That fruitful discussion this morning has encouraged me to take another look at the circuit diagram for my Kirsch generator, to find out exactly how the earth connection is implemented and works with the voltage regulation for this all-singing, all-dancing setup (IT system), and with the casing and the earthing rod.

Sorry — I meant a CEE plug.

Do you happen to have the exact generator type?

Manufacturer: Kirsch

Type: SAE 6.5 kW BD 6.5 DDAE

Oh, right, I was thinking about it the wrong way round.

But they’ve thought it through :)))

No, that’s fine, my mistake.

Load management / auto-start should also remain disabled on my system — it’s an emergency power system, and no machine starts here unless I’m standing right next to it.

Yes, those are the old regulators (you probably have some kind of test probe to check the insulation resistance manually). If you can, get yourself a spare regulator as well.