ESS 109kWh, 3 phase, center of the Netherlands

Why an ESS?

With 4 PV systems installed,

  • PV systems Phase L1
    • (2012) 16x 240Wp, 3600W invertor.
  • PV system Phase L2
    • (2013) 8x 230Wp, 1500W invertor.
    • (2024) 4x 460Wp, 1500W invertor
  • PV system Phase L3
    • (2022) 10x 370Wp, 3300W invertor

We feed back to the grid around 5500kWh in a year. We like to use this ourselves.

What did we build?

The main used components are:

  • 3x Multiplus-II 48/5000/70-50
  • Cerbo GX MK2
  • GX Touch 50 flush
  • SmartShunt 500A/50mV
  • Energy Meter ET340 (grid meter)
  • 4x Shelly PM mini (PV production meter)
  • Katko switch (1-0-2)
  • 10x Fuse disconnector NH00 125AGg
    • 3 for Multiplus
    • 7 for battery packs
  • 64x LFP cell 313Ah (4 battery packs of 16 kWh)
  • 48x LFP cell 295Ah (3 battery packs of 15 kWh)
  • BMS: JK-PB1A16S15P + 4.3 inch touch screen display

Control part in detail.

with touch (IP2x) protection

without touch protection

temperature after 4 hours charging at 200A

Why knive fuses instead of megafuse?

  • Victron advises to use “megafuse of 200A” with the “Multiplus-II 48/5000/70-50”.
  • The limitation of a megafuse is the breaking capacity of 2kA.
  • The used cells have an internal resistance of 0,2mΩ which leads to a max current of 18kA.
  • The nh00 125AGg fuse has breaking capacity of 25kA which suits the requirements better.

Advandces of the knife fuse:

  • Inexpensive.
  • No need to tighten to torque the connection after exchange of fuse.
  • Easy to get.

Fuse size determination.

  • The nh00 125AGg has de best fit compared to 200A megafuse.
  • The battery cell can handle 3P discharge 952A (3x313A) for 10 s,
    • The 125A fuse cut the current (952A) in 0,9s.
    • The breaking capacity is 25kA at 220 Vdc,
      • the internal resistance of a battery cell is 0,2 mOhm, at a voltage of max 3,65V,
      • gives a max short current of 18,25 kA.

Battery pack in detail.

without touch protection


temperature after 4 hours charging at 200A

Control panel for 4 battery packs

Control and emergency stop

Adjustments of the house distribution board

Made adjustments:

  • Separation of critical and non-critical loads.
    • Non-critical (EV charger, PV-systems, airco (heating and cooling), hot water)
    • Critical (all other loads) connected to AC-0ut
  • Adding energy meter.
  • Adding bypass switch of ESS.

Revisions:

  • 20251205 added 4x Shelly PM mini (PV production meter)
  • 20260120 added details fuse calculations, added safety markings.
  • 20260223 added 3 battery packs of 15 kWh.
7 Likes

Really cool setup. Not sure if you know, but there are NH00 fuse links with a gBAT characteristic specifically designed for battery protection. ETI is one of the companies that makes them. Here in Poland such a fuse costs around 70 PLN, which comes out to roughly 16.50 euros. Standard gG fuses might work, but they’re not guaranteed to trip correctly — especially with the very high short-circuit currents these battery packs can generate.

3 Likes

tstiller,

thanks for the improvement tip, i’m going to look and find out.

Peter

Nice!

Hi Peter,

Here is link to Polish website with specs for NH00 160A gBAT
https://www.etipolam.com.pl/katalog-elektroniczny/004110084

Thanks

NH00 gBat 160A/80V DC - Etigroup

And also in English

For Dutch people: https://www.accutotaal.com/catalogsearch/result/?q=ETI

I ran into them by mere coincidence a while ago. No stock item apparently, but they said to have stock in a warehouse somewhere else.

tstiller,

I looked futher and i don’t need the gBat fuse, the used fuse is quick enough.

  • The battery cell can handle 3P discharge 952A (3x313A) for 10 s,

    • The 125A fuse cut the current (952A) in 0,9s.

See also the graph of the fuse (added battery to the graph).

Regards

Peter

Hi Peter. So with four PV systems and a battery system, you have multiple feed ins. I can’t seem to locate these in your utility room. Are you also going to add the required NEN1010 labels?

Yes, i will add them soon when i receive them.

There’s already a general marking (A4 format label) on the inside of the door (not visable on the picture).

Peter

Peter, all the fuss about gBAT-rated fuse links isn’t about protecting the wires from overload. It’s purely about making sure the fuse is actually able to interrupt a short-circuit current. With a battery pack like the one you have, the prospective short-circuit current can reach several tens of kA. In a normal setup, a standard fuse would simply explode and damage the surrounding equipment. The gBAT type is designed to withstand and safely interrupt short-circuit currents of up to 50 kA without any mechanical destruction of the fuse itself.

Hi tstiller,

The fuse is rated for 250 Vdc and a short-circuit protection of 120 kA, the internal resistance of a battery cell is 0,2 mOhm, at a voltage of max 3,65V, gives a max current of 18,25 kA. Should be enough.

Which fuse are you talking about? 250 V DC and 120 kA looks very good on paper. The problem is that standard NH00 gG fuse links don’t have that kind of breaking capacity. The 120 kA rating applies to AC current, where the arc naturally extinguishes itself when the current sine wave crosses zero.

The DC switch off is around 25kA (siba https://docs.vekto.nl/media/siba/mesptroon-nh0-serie.pdf)

There’s quite a difference between 120 kA and 25 kA, right? If you’ve got a single battery pack, that should be enough. But if you have more than one, it might not be sufficient.

Every battery pack has his own fuse.

Yes, I understand that, but the question is what happens next. Each battery is connected to a common busbar, and all the loads are fed from that busbar. On this busbar you have the full prospective short-circuit power of the entire battery system. Let’s assume a short circuit occurs downstream of that busbar. The individual protections of the energy storage units will trip, sure. But what about the protection of the device that actually caused the short circuit?

It is IMHO always better to use gBat fuses. In fact. Each and every home battery with a capacity of 20 kWh and up should need a mandatory safety inspection in 2027 - and a certificate so it seems - or your so called: “Opstal verzekering” may not pay a dime. In other words. A smart thing to do is to contact your insurance company and ask them what exactly they require you to do/have. I mean. Better safe than sorry, right?

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There are 3 loads (3x Multiplus 2, one for each phase) on the busbar, every load (multiplus 2) has its own fuse disconnector.

1 Like