ESS 64kWh, 3 phase, center of the Netherlands

Why an ESS?

With 4 PV systems installed, we feed back to the grid around 5500kWh in a year. We like to use this ourselves.

What did we build?

The main used components are:

  • 3x Multiplus-II 48/5000/70-50
  • Cerbo GX MK2
  • GX Touch 50 flush
  • SmartShunt 500A/50mV
  • Energy Meter ET340
  • Katko switch (1-0-2)
  • 10x Fuse disconnector NH00 125AGg (3 spare for expantion with battery pack)
  • 64x LFP cell 313Ah (4 battery packs of 64 kWh)
  • BMS: JK-PB1A16S15P + 4.3 inch touch screen display

Control part in detail.

with touch (IP2x) protection

without touch protection

temperature after 4 hours charging at 200A

Why knive fuses instead of megafuse?

  • Victron advises to use “megafuse of 200A” with the “Multiplus-II 48/5000/70-50”.
  • The limitation of a megafuse is the breaking capacity of 2kA.
  • The used cells have an internal resistance of 0,2mΩ which leads to a max current of 16kA.
  • The nh00 125AGg fuse has breaking capacity of 50kA which suits the requirements better.

Advandces of the knife fuse:

  • Inexpensive.
  • No need to tighten to torque the connection after exchange of fuse.
  • Easy to get.

Determine of fuse value.

The 125A has de best fit to 200A megafuse.

Battery pack in detail.

without touch protection


temperature after 4 hours charging at 200A

Control panel for 4 battery packs

Control and emergency stop

Adjustments of the house distribution board

Made adjustments:

  • Separation of critical and non-critical loads
    • non-critical (EV charger, PV-systems, airco (heating and cooling), hot water)
    • critical (all other loads) after AC-0ut
  • adding energy meter
  • adding bypass swith of ESS
7 Likes

Really cool setup. Not sure if you know, but there are NH00 fuse links with a gBAT characteristic specifically designed for battery protection. ETI is one of the companies that makes them. Here in Poland such a fuse costs around 70 PLN, which comes out to roughly 16.50 euros. Standard gG fuses might work, but they’re not guaranteed to trip correctly — especially with the very high short-circuit currents these battery packs can generate.

3 Likes

tstiller,

thanks for the improvement tip, i’m going to look and find out.

Peter

Nice!

Hi Peter,

Here is link to Polish website with specs for NH00 160A gBAT
https://www.etipolam.com.pl/katalog-elektroniczny/004110084

Thanks

NH00 gBat 160A/80V DC - Etigroup

And also in English

For Dutch people: https://www.accutotaal.com/catalogsearch/result/?q=ETI

I ran into them by mere coincidence a while ago. No stock item apparently, but they said to have stock in a warehouse somewhere else.