Carlo Gavazzi EM530 Energy meter loses communication

Thank you for all your suggestions. It appears we have found a solution! It involved rewiring the system as follows.

Victron prescribes the following when using a Carlo Gavazzi EM530/EM540 energy meter, in combination with the RS485 to USB interface and a CAT5 extension cable:

RS485 to USB RS485 Signal EM540 terminal number
Orange Data+ 8
Yellow Data- 9
Black GND 10

where Data+/- form a twisted pair.

My solution was as follows.

  • I used a CAT6 S/FTP extension cable
  • connect terminal 8 and 9 of the energy meter to the wires of a twisted pair of the exension cable as prescribed
  • DON’T connect terminal 10 of the energy meter
  • at the other end of the extension cable, connect orange and yellow of the RS485 interface to the used wires of the exention cable as prescribed
  • connect the black wire of the RS485 interface to the shielding of the extension cable

Since connecting it like this a week ago, the signal has not been interrupted and the system has been working flawlessly!