Good morning,
The system is a full Victron 24V installation with:
2x 12V Lithium Smart Batteries (connected in series)
Smart BMS v2
Multiplus 24/3000/70
MPPT, Orion DC-DC, and other components, all managed by the BMS
One of the batteries is dead (below 1V) and does not appear in the app. The other one is fully charged. Both batteries are the same model, have the same age, and almost identical serial numbers. Before connecting them in series, they were fully charged and balanced. This was done more than 1.5 years ago. Since then, charging has been managed by two Orion units, a solar MPPT, and the Multiplus.
At some point, the whole system shut down. After investigating for over a week, I found that the green jumper on the BMS (which I was not using for a remote switch) was not properly tightened from the factory. This caused random system shutdowns. After fixing it, the system worked fine until today, when this battery failure occurred.
What could be the cause of this battery failure? I have been using the default Victron lithium profile for all components, and the setup was plug & play. The BMS manages all charge disconnections (MPPT, Orion, etc.), and there is also a Battery Protect in the system.
The Lithium Smart Batteries are supposed to have integrated cell balancing, and the BMS should have detected that one of the batteries was failing. Instead, it continued to allow charging.
I am aware of the microcontroller power-cycle procedure, but I no longer trust this battery, so I will send it back under warranty. Same for the BMS…
Also, I was unaware that a failing battery could make a strange noise—see video here: https://www.youtube.com/watch?v=nQ97iWI3WUM.
Thanks in advance for your help!