MPPT turning off and on again

Sunny day here shining on my ~4000 W of solar connected to the SmartSolar (part of an EasySolar 5000) driving a pair of 48 V LFP batteries each with own BMS, linked together by RS485 and to the EasySolar by CAN..
The current to the batteries (as seen on the GX console and also in VRM) is oscillating rapidly between close to 4000 W and 0 W.
When I pull down the log spreadsheet from VRM, I can see Solar Charger [273] MPPT State changed suddenly at 11am (local which is +13h) from steady “MPPT active” to “Off”, then sometimes back to “MPPT Active” and “Off” again, at one point to “Voltage or current limited” and back to “Off”. These switches correlated with Solar Charger [273] Charge state toggling from “Ext Control” (by the BMS) to “Off”.

The battery charge (as reported via CAN) is only ~55% and the BMS is not using either Charge Voltage Limit or Charge Current Limit to throttle the charging. Neither Error or Alarm is reported any time during the hour of logging (and that includes no BMS alarms and no alarm to say “lost BMS”). The current draw on AC is fairly steady (charging an EV, with the help of a grid-tied inverter on the Multiplus’ AC Out).

Why would this happen? It’s the first time I have seen anything like this, despite having used this arrangement for several months now with excellent results.

Hoping for your wisdom… Graham

Thanks @Ludo,

If I disconnect the CAN bus connection, how would I set the Victron up to charge it? Just like a dumb lead acid battery?

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Are you using the EasySolar-II 48/5000/70-50 MPPT 250/100?

Or are you using (also) a smartsolar mppt?

Every time it shuts off, is when the panel voltage goes above 110v, so if you are using a Smartsolar 100x… then it’s the panel voltage that causes this problem.

If they are connected to the easysolar, then that shouldn’t be the problem.
Then maybe put some more vrm info in, like what battery SOC is at that moment.

Thanks @matthijsb It is just the EasySolar-II 48/5000/70-50 MPPT 250/100, no additional SmartSolar.

When this was occurring the battery SoC was about 55% and the batteries can absorb far more current than the system can deliver. So the problem should not be due to the battery shutting off.

Is there a way to ‘dump’ the MPPT setting so I can upload it?

I went to MPPT settings in VictronConnect. There is no generic “Lithium” preset, only “Smart Lithium (LiFePO4)” which is what I had. I tried to reset BMS control; it only worked when I was in Expert mode and had the CAN cable disconnected. Then, I was verifying the maximum charge current, charge voltage etc against the manual when the EasySolar made a grinding noise I never heard before and soon, shutdown (disconnecting all power supply to my home). I plugged the cable back in, the EasySolar gave some errors about low battery (it was 66% with around 2000W coming from the panels against my base load of ~400W) then finally sorted itself out again (telling me it is again BMS Controlled).

So, not sure how I can follow your advice re not using the CAN connection.

Can you post the graph from the battery voltage, out of vrm?

Certainly! Here’s lots of detail from the batteries’ point if view…

and here’s the same period from the EasySolar’s point of view

The concern starts at 11:00 and goes on until about 12:00. I have shown an hour either side for context.

And here is the central hour of that period, to give better resolution:
Battery view:

and EasySolar view:

Nothing strange to see there.
I was expecting to see some voltage spikes or something, from maybe bad wire connection, but all looks good.

Today also problems?

I will check next time I am home.

Any fix? it has ben years and Victron has NOT fixed this firmware bug. If it can bel called that. Altho i tink its an scamm cos this 100A controller in Easysolar CANNOT supply 100A, its 80A. Anything above that and it ends up in ON/OFF cycle loop.

To answer the question of a few months ago, yes it is still happening. It is associated with times of high solar power.

Bump. Still happening. LFP Batteries at <60% and plenty of AC load, yet MultiPlus II is holding AC frequency at 50.6 to 51.2 Hz and the SmartSolar output is regularly bouncing between 3500 and 0 W (on the console- short term so less easy to see on VRM) despite full sun.

and still happening.

Is the MPPT hunting all the way down to zero? That seems an un-necessarily large range just to avoid getting trapped on a local peak that is not the best peak.

Or is it getting close to failing and shedding power to protect itself? There is a lot less than 5 kWp solar panels installed- the highest voltage seen on the solar side is under 120 V and the amps are way below 100 (charge current @48v). There are no alarms recorded.

There is a 10 minute retracking thing the mppt does. It is not always captured in logging. It is normally fast though.
Is your wiring and connections from the pv side ok?

Do you have agms or lifpo4 i am seeing a mix of information there?

The drop to zero is quick- yes, usually too fast to be logged but fast enough if you happen to be looking at the console.
I have no reason for concern about wiring. The wiring has been unchanged more than two years, and I checked the solar connections about a month ago when cleaning pollen off the panels.

kia ora Alex, why does the MPPT have to go to zero every 10 minutes?

I get that it is trying to find a global Max Power Point and avoid getting stuck on a local, lower power maximum.

I have also a SunnyBoy MPPT that does not show swings like this.

I have to wonder if such sudden and wide swings are actually good for all the equipment downstream of the MPPT.

Thanks

Graham

By down stream, do you mean the battery or the PV?

The battery is a regulated out put. And panels can be shorted and left like that and be fine.

Monitoring is the difference between seeing sweeps and not. Most decent performing mppts have large sweeps.

Optitrac is configurable from what I understand on the smas and it does a large sweep. And it does small in between.

sorry for the delay, by downstream I meant everything that takes power, directly (like the batteries) or indirectly (AC appliances fed by the Multiplus). I know, that’s everything except the panels (which I think of as upstream). I‘m just looking for reassurance since the output swings seem so dramatic.