Getting the Smartshunt AUX to work

This question is not just Victron related, but hopefully people around here are more educated than I am on this topic :slight_smile:

My main electrical circuit on board is built around a LiFePO4 battery with Cerbo GX, 2 MPPTs, Orion XS and an Inverter Charger with Smartshunt as DC Energy Meter.

This circuit shares a common ground with the starter battery and therefor the hull of my boat.

In the front of my boat is a bow thruster that has its own battery with short + and - cables to the thruster (<50cm). Of course secured by a 250A fuse.

The Smartshunt has an AUX port that I used to have on the + of my starter battery, but with the addition of the Orion, this is redundant as the Orion already shows the voltage of my starter battery.

So I would like to use it on the + of my thruster battery, so I know what’s going on and when I need to charge it, as - for now - it is not connected to the alternator or any other DC charger; I have a Victron Blue on standby for this.

Because there is no common ground, the AUX will not work right away. So I was thinking of running a low current (2,5mm2?) wire from the front to the ground bar in the engine room.

How can I do this safely? AI tells me to add a small fuse in this wire, near the battery, to keep high current from the thruster going through it in case of a malfunction in the front. Good or bad idea?

What other way could I do this other than using 50 or 75 mm2 wire (expensive!!)

Thanks for any insights.

Yes, the worst-case scenario should be accounted for.

Yes, you should fuse both the positive and negative sense wires in this case if they are light gauge. If at some future point someone added a DC to DC charger or battery combined without knowing about the thin wire then the thin wire could burn out.

Thanks so much for your replies!