question

clive avatar image
clive asked

Battery SOC

Hi

I have a 2 week old installation of OzPv gel batteries charged by a Victron MPPT 250/100, a Multiplus 5000Va inverter and ColourGX. I get no battery SOC even tho the MPPT knows when to move to absorb'float etc during daytime and the Multiplus knows how much charge taken from the batteries. Is there a setting for CGX to display SOC or do I need more hardware?

Thanks. You guys do a great job!

Clve

MultiPlus Quattro Inverter ChargerSOC
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3 Answers
Mark avatar image
Mark answered ยท

Unless you have a setup with ESS active the MPPT and Multiplus act independently.

As long as you have no other DC loads in the system you can use the battery monitor functionality within the Multiplus to consider the charge current from the MPPT and keep track of battery SOC %.

However, to do this you must;

1- Use VE.Configure and a MK3 to USB cable to enable and configure the battery monitor in the Multiplus

2- Then using the CCGX select the Multiplus as the battery monitor

Link to CCGX manual:

https://www.victronenergy.com/live/ccgx:start

Link to VE.Configure manual:

https://docs.victronenergy.com/veconfigure.html#general-settings


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6 comments
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clive avatar image clive commented ยท

Hi

That's great thankyou. What does ESS active mean for my offgrid home? Should I use the ESS active as you mention above or should I use the cable suggested above?

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Mark avatar image Mark โ™ฆโ™ฆ clive commented ยท

ESS stands for Energy Storage System.

It's a powerful integration and control system for grid connected systems, but not suitable for off grid setups.

You can read more about it here;

https://www.victronenergy.com/live/ess:design-installation-manual

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clive avatar image clive commented ยท

Thanks again Mark! Done and now have SOC but :

Night 1 SOC dropped to 90% as expected

Day 2 SOC remained at 90% even tho MPPT moved to float after boost voltage reaching 58.2V

Night 2 SOC dropped another 10% to 80%

Day 3 SOC climbed to 85% after MPPT moving to float for several hours after plenty of charge

Any ideas why Opzv SOC not returning to 100% after plenty charge and Multiplus set to C120 rate for full charge?

I am outside Sydney and temp range 0-15deg and understand battery capacity might drop by 15% in cold winters?

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Mark avatar image Mark โ™ฆโ™ฆ clive commented ยท

No problem & great to hear that you got the battery monitor function going.

To understand whats going on a bit better could you possibly share some screen images of your;

- MPPT charge settings from Victron Connect

- Multiplus battery monitor setting from VE Configure

Also if you have a data sheet for your batteries attach it.

I also just realized that you entered the C120 battery capacity, normally the C20 capacity should be entered into the battery monitor. As the C20 capacity will be lower it will help with your issue.

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clive avatar image clive Mark โ™ฆโ™ฆ commented ยท

Great thanks Mark. Is it usual to use C20 even though my overnight discharge rate is only 10-15% and closer to C120?

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Mark avatar image Mark โ™ฆโ™ฆ clive commented ยท

For a proper battery monitor (BMV) it is recommended in the documentation to use the 20h battery capacity rating and it then continuously uses peukert's law to compensate for different actual discharge rates.

I'm not totally sure if the simplistic battery monitor functionality in the Multiplus uses peukert's law compensation or not.

Regardless, I expect that using a battery capacity that align with the intermittent periods of high current draw (that is not continuous) would provive a more appropriate/accurate representation of SOC% delta than using a battery capacity that aligns with the 'average' current draw over the entire day.

Either way it seems that you have a disconnect with the indicated SOC%, which may be real or not. If not then the delta needs to be compensated somehow and lowering the battery capacity is one way.

Using the Multiplus battery monitor functionality will not be as accurate as a BMV (which measures all current into & out of the battery via the shunt) but you should be able to get it to track the real SOC% a bit closer.

So if you can share some screen images of the current charger & battery monitor settings then maybe that will provide some more insight.

I think that the main thing to check is the current flow into the battery just BEFORE the MPPT or Multiplus ends the absorption charge phase and switches to float has gradually reduced down to below ~2% (even ~1%) of the battery C20 capacity.

If there is higher current still being accepted by the battery just BEFORE absorption phase ends, then its an indication that the battery is not being fully recharged and I would recommend to increase the absorption time to correct this.

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rainerb avatar image
rainerb answered ยท

Hi clive,

it may be not the solution for you problem but I can share my own experience with you.

For a few years I used the Multiplus SoC calculation with a small battery bank (24V/330Ah) and it worked quite well.

A few month ago I upgraded to OPzV batteries (24V/1200Ah) and with my system it was not possible to get reliable SoC readings anymore. The main problem with the Multi SoC is, that everything is based on assumptions. "Bulk finished" at a certain voltage is assumed to be 85% (or whatever entered in VEConfig). After absorption time, it is assumed that SoC is 100% (who knows how long it should be and what it really is when not completed). The next day you start with a wrong SoC and the game starts again. I think the error effect gets bigger and bigger depending on the battery size.

After a few days (with not so sunny wheater) my SoC was completly off the way. Neither the Multi nor I knew the real SoC of my expensive battery bank (according to battery voltage it was quite low).

This was the reason why I decided to buy a BMV712 battery monitor. With this item you can configure very specific parameters when the batteries are really full (voltage, current and time). This works very good and the SoC calculations are much more accurate (peukert, more charge sources etc). So this would be my advise for you.


Best regards

Rainer


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clive avatar image
clive answered ยท

Hi mark

Thankyou for your comments above. In reply you can see

1. Even though MPPT max current setting is 100A i am clipping at 50A. I should be able to get over 80A daily at this time of year with my 6kW solar

2. Charge current before float is 10A or 30% x C24. You can see current reduces to 5% x C24 by late float. Absorption setting is 5 hours but MPPT moves on to float after 1.5hrs!

3. Might the Multiplus be over ruling the MPPT?

Once again thankyou for your help in setting up my expensive off grid setup

Clive


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Mark avatar image Mark โ™ฆโ™ฆ commented ยท

Hi Clive,

Can you confirm exactly which model or capacity of batteries you have? As there are a heap of different sizes on the data sheet you attached. Also, is there a page with the recommended charge curve?

I think you have miscalculated the charge current %, but once you confirm which batteries you are using I can work it out.

There seems to be nothing wrong with the MPPT charge current into the battery peaking at ~50A (on the day shown). The MPPT can only charge with the max available solar power while in 'bulk' phase, which is until the absorption voltage is reached. Once in 'absorption' phase it needs to reduce the charge current in order to maintain the absorption voltage set-point, otherwise the battery voltage would keep on rising (destroying the batteries).

Of course during the peak of the day you will have more solar power available if you needed it (possibly enough to charge with the full 100A), but on the day shown the batteries are nearly fully recharged by mid-morning, so there is no opportunity to use it.

Unless you a running an ESS grid connected system, the MPPT & Multiplus chargers act independently.

With the MPPT, it uses an 'adaptive' absorption time (not fixed) - where the maximum absorption time set is multiplied by a factor determined from the battery voltage in the morning when the MPPT 'wakes up' and starts charging. That way the absorption time is varied according to how deeply the battery is discharged overnight.

You can read more about it here;

https://www.victronenergy.com/live/victronconnect:mppt-solarchargers

So the main thing you need to confirm is the charge current just before the switch to float over few days and what % of battery capacity it is. If its not <2% then it might be a good idea to increase the maximum absorption time.

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clive avatar image clive Mark โ™ฆโ™ฆ commented ยท

My batteries are the ET900Solar with a C120 of 896Ahr. Or C24 745AHr.....I have 24 of these making a 48V system. Thanks Mark

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Mark avatar image Mark โ™ฆโ™ฆ clive commented ยท

Hi Clive,

10A/745Ah = 1.3% or 10A/896Ah = 1.1%, so whichever way you look at it - based on the data from that day and your battery bank capacity it looks like your batteries are getting fully recharged and that is the most important thing.

You could increase the MPPT 'maximum' absorption time from 5h to 6h if you like but it seams ok as is, based on the charge current at the end of absorption phase.

So if the Multiplus is not tracking the SOC% accurately (no coming back up to 100% SOC), then I would try adjusting some of the Multiplus battery monitor setup parameters in VE.Configure. This may take some trial and error.

I would start by trying to update the battery capacity to the C24 capacity, then increasing the charge efficiency to 1.00 and then lastly if that still doesn't work try increasing the state of charge when bulk finished by a few % at a time.

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clive avatar image clive Mark โ™ฆโ™ฆ commented ยท

hey Mark..thanks for the above

Completed step 1 above yesterday and changed battery capacity from C120 890Ahr to C24 745hHr and unbelievably no change in SOC. ie after today's solar charge the SOC still ran up to, and stopped at, 85% by 10:30am!! Same as charts above. And that means SOC doesn't care about battery capacity which cannot be the case ...something is blocking the move to 100% ???

Any thoughts? I can continue with your steps 2 and 3 above, but something is suspicious

Clive

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Mark avatar image Mark โ™ฆโ™ฆ clive commented ยท

No worries.

The change to the battery capacity (lowering it a little) will make the SOC% decrease faster AND increase faster for any given amount of energy (Ah) in/out.

On the day you retested the battery monitor performance/tracking, what were you charging from - MPPT and/or Multiplus?

The Multiplus built in battery monitor is setup to NOT allow the SOC% above the 'state of charge when bulk finished' % set until the bulk phase is finished, but this should only apply when using the Multiplus charger. It is 'expected' that the remaining % of charge is provided during the absorption phase.

NOTE: If you happened to repeat a charge cycle with the Multiplus when the battery was already fully charged or close to full, then this strategy wont work well - as the Multiplus will know that the battery is already charged (from the short time in bulk phase) and only provide a very quick absorption phase - not enough to increase the SOC% from the 'state of charge when bulk finished' % set to 100% and in reality it doesn't need any extra charge in this case as its already full.

Conversely, when using the Multiplus to charge it will also 'synchronize' the SOC% to the 'state of charge when bulk finished' % set if it happens to be out of sync and lower at the point in time when the bulk phase is finished. Again this is should only apply when using the Multiplus charger and not when charging with the MPPT only.

It might be a good idea to get the SOC % reset to 100% manually AFTER a full charge cycle (so you know that the batteries are really charged), by temporarily setting the 'state of charge when bulk finished' % to 100% and running a quick charge cycle with the Multiplus charger. Then set it back down to a more reasonable number (like ~85%).

That way the SOC will start off at 100% and you can monitor how it 'tracks' SOC over the next few days. There 'could' be nothing wrong withe the SOC 'tracking' at the moment, it could just be offset from the correct level.

If you still find it not going back up to 100% over the next few days (despite the batteries being fully charged each day - as proven by the charge current dropping to <2% of battery capacity) then try to increase the 'charge efficiency' to 1.00. That should help it to increase the SOC % a little faster, as the battery monitor will assume no losses during charging.

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clive avatar image clive Mark โ™ฆโ™ฆ commented ยท

thanks again Mark

Because every day has been sunny I have ONLY been charging via the MPPT. In fact I have not yet tested the Multiplus charger since initial install 1 month ago.

I will try your manual set to 100% as above and see how we go. Will let you know

Are you technicians all based in Holland?

cheers Clive

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Mark avatar image Mark โ™ฆโ™ฆ clive commented ยท

No problem, good luck with your 'testing', hopefully you can get the SOC % reading better.

This is a community based forum and only users with a user ID that ends in "(Victron Energy Staff)" are employed by Victron.

If you need local support there are dealers and trained installers worldwide - you can look this up on the Victron website.

https://www.victronenergy.com/where-to-buy

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